Machine Details
Dry mix mortar plant
Types of Dry Mix Mortar Products:
A dry mix mortar plant can produce a variety of mortar products, including but not limited to:
- Plastering Mortar: Used for plastering walls, ceilings, and other surfaces.
- Masonry Mortar: For laying bricks, blocks, and stones in construction.
- Tile Adhesive Mortar: Specifically formulated for adhering tiles to surfaces such as floors and walls.
- Floor Screed Mortar: Used for leveling and smoothing floor surfaces before the final flooring is applied.
- Renders and Coatings: Used for protective coatings and finishing layers.
- Repair Mortar: Designed for patching and repairing concrete or masonry surfaces.
- And More.
Key Benefits of a Dry Mix Mortar Plant:
1. Consistency and Quality Control: Since the materials are pre-mixed in a controlled environment, dry mix mortar guarantees a high level of consistency and quality. The plant ensures that the exact proportion of materials is mixed, which reduces variability and the risk of human error during on-site mixing.
2. Labor and Time Efficiency: The ready-to-use nature of dry mix mortar eliminates the need for manual on-site mixing, saving both labor and time. It speeds up the construction process and ensures that the mortar is always ready when needed.
3. Reduced Waste: With precise batching and mixing, there is less waste of raw materials compared to traditional on-site mixing. This contributes to both cost savings and environmental sustainability.
4. Storage and Transportation: Dry mix mortar is easy to store and transport. It can be stored in bulk silos or bagged for retail, and its dry form makes it more durable during transport, compared to wet mortar, which can spoil.
5. Environmentally Friendly: Dry mix mortar plants can be designed to minimize energy consumption, dust emissions, and material wastage. Advanced technology such as dust collection systems and energy-efficient dryers helps reduce the environmental footprint.
6. Customization: A dry mix mortar plant can be configured to produce a wide range of customized mortar mixes, tailored to the specific needs of the construction project. This flexibility allows for the production of specialized mortars with unique performance characteristics.
Why our Dry/Ready Mix Mortar Plant?
- Output capacity 1TH-60TPH
- Mixer type- Reversible Mixer, Ribbon Blender, Plough Shear Mixer.
- Loadcell adjustments for accurate weight calibration.
- Highly customised, designed according to the requirement.
- Low mixing time, high productivity.
- Simple and easy to operate control system.
- Layout of equipments according to space availability.
Applications
Block Adhesive, Tile Adhesive, Wall Putty, Ready Mix Plaster, Grout, Water Proofing Mortar, Joint Filler, Brick Laying Mortar, Base Coat Mortar and many more.
Dry mortar mix have a wide range of applications in construction, repair, renovation, prefabrication, industrial projects, and landscaping. Their versatility and efficiency make them indispensable in modern construction practices.
Supporting Equipments |
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Bag filling and packing |
Sand screening |
Sand dryer |
Please contact us for more info
Technical Specifications
Sr No. | 1 Tons/Hr. | 1.5 Tons/Hr. | 2 Tons/Hr. | 3 Tons/Hr. | 5 Tons/Hr. | 10 Tons/Hr. | 15 Tons/Hr. | 18 Tons/Hr. |
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1 | Mixing capacity 350Kgs @ 1.5 density per batch. | Mixing capacity 600Kgs @ 1.5 density per batch. | Mixing capacity 750Kgs @ 1.5 density per batch. | Mixing capacity 1000Kgs @ 1.5 density per batch. | Mixing capacity 2000Kgs @ 1.5 density per batch. | Mixing capacity 4000Kgs @ 1.5 density per batch. | Mixing capacity 5000Kgs @ 1.5 density per batch. | Mixing capacity 6000Kgs @ 1.5 density per batch. |
2 | Material – Mild steel or Stainless steel. | Material – Mild steel or Stainless steel. | Material – Mild steel or Stainless steel. | Material – Mild steel or Stainless steel. | Material – Mild steel or Stainless steel. | Material – Mild steel or Stainless steel. | Material – Mild steel or Stainless steel. | Material – Mild steel or Stainless steel. |
3 | Discharge height 750mm or as required. | Discharge height 750mm or as required. | Discharge height 750mm or as required. | Electric motor will be 10 HP with gear box. | Electric motor will be 15 HP with gear box. | Electric motor will be 30 HP with gear box. | Electric motor will be 40 HP with gear box. | Electric motor will be 50 HP with gear box. |
4 | Electric motor will be 3 HP with gear box. | Electric motor will be 3 HP with gear box. | Electric motor will be 7.5 HP with gear box. | Electric motor will be 10 HP with gear box. | Electric motor will be 15 HP with gear box. | Electric motor will be 30 HP with gear box. | Electric motor will be 40 HP with gear box. | Electric motor will be 50 HP with gear box. |
5 | Batch time 20 Minutes approx. (Depend upon type of mixed material) | Batch time 20 Minutes approx. (Depend upon type of mixed material) | Batch time 20 Minutes approx. (Depend upon type of mixed material) | Batch time 20 Minutes approx. (Depend upon type of mixed material) | Batch time 20 Minutes approx. (Depend upon type of mixed material) | Batch time 20 Minutes approx. (Depend upon type of mixed material) | Batch time 20 Minutes approx. (Depend upon type of mixed material) | Batch time 20 Minutes approx. (Depend upon type of mixed material) |