Machine Details

Dry mix mortar plant

Dry Mix Mortar Plant is an efficient, automated facility designed to produce high-quality pre-mixed mortar for various construction needs. It combines precise batching, high-efficiency mixing, and sophisticated control systems to produce consistent, reliable products. The plant is a key part of modern construction, offering advantages like improved quality, reduced labor costs, and increased efficiency. It is especially useful in large-scale construction projects where consistency, speed, and cost-effectiveness are crucial.

Types of Dry Mix Mortar Products:

A dry mix mortar plant can produce a variety of mortar products, including but not limited to:

  • Plastering Mortar: Used for plastering walls, ceilings, and other surfaces.
  • Masonry Mortar: For laying bricks, blocks, and stones in construction.
  • Tile Adhesive Mortar: Specifically formulated for adhering tiles to surfaces such as floors and walls.
  • Floor Screed Mortar: Used for leveling and smoothing floor surfaces before the final flooring is applied.
  • Renders and Coatings: Used for protective coatings and finishing layers.
  • Repair Mortar: Designed for patching and repairing concrete or masonry surfaces.
  • And More.

Key Benefits of a Dry Mix Mortar Plant:

1. Consistency and Quality Control: Since the materials are pre-mixed in a controlled environment, dry mix mortar guarantees a high level of consistency and quality. The plant ensures that the exact proportion of materials is mixed, which reduces variability and the risk of human error during on-site mixing.

2. Labor and Time Efficiency: The ready-to-use nature of dry mix mortar eliminates the need for manual on-site mixing, saving both labor and time. It speeds up the construction process and ensures that the mortar is always ready when needed.

3. Reduced Waste: With precise batching and mixing, there is less waste of raw materials compared to traditional on-site mixing. This contributes to both cost savings and environmental sustainability.

4. Storage and Transportation: Dry mix mortar is easy to store and transport. It can be stored in bulk silos or bagged for retail, and its dry form makes it more durable during transport, compared to wet mortar, which can spoil.

5. Environmentally Friendly: Dry mix mortar plants can be designed to minimize energy consumption, dust emissions, and material wastage. Advanced technology such as dust collection systems and energy-efficient dryers helps reduce the environmental footprint.

6. Customization: A dry mix mortar plant can be configured to produce a wide range of customized mortar mixes, tailored to the specific needs of the construction project. This flexibility allows for the production of specialized mortars with unique performance characteristics.

Why our Dry/Ready Mix Mortar Plant?

  • Output capacity 1TH-60TPH
  • Mixer type- Reversible Mixer, Ribbon Blender, Plough Shear Mixer.
  • Loadcell adjustments for accurate weight calibration.
  • Highly customised, designed according to the requirement.
  • Low mixing time, high productivity.
  • Simple and easy to operate control system.
  • Layout of equipments according to space availability.

Applications

Block Adhesive, Tile Adhesive, Wall Putty, Ready Mix Plaster, Grout, Water Proofing Mortar, Joint Filler, Brick Laying Mortar, Base Coat Mortar and many more.

Dry mortar mix have a wide range of applications in construction, repair, renovation, prefabrication, industrial projects, and landscaping. Their versatility and efficiency make them indispensable in modern construction practices.

Supporting Equipments
Bag filling and packing
Sand screening
Sand dryer

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    Technical Specifications

    Sr No.1 Tons/Hr.1.5 Tons/Hr.2 Tons/Hr.3 Tons/Hr.5 Tons/Hr.10 Tons/Hr.15 Tons/Hr.18 Tons/Hr.
    1Mixing capacity
    350Kgs @ 1.5 density per batch.
    Mixing capacity
    600Kgs @ 1.5
    density per batch.
    Mixing capacity
    750Kgs @ 1.5
    density per batch.
    Mixing capacity 1000Kgs @ 1.5 density per batch.Mixing capacity
    2000Kgs @ 1.5
    density per batch.
    Mixing capacity
    4000Kgs @ 1.5
    density per batch.
    Mixing capacity
    5000Kgs @ 1.5
    density per batch.
    Mixing capacity
    6000Kgs @ 1.5
    density per batch.
    2Material – Mild steel or Stainless steel.
    Material – Mild steel
    or Stainless steel.
    Material – Mild steel
    or Stainless steel.
    Material – Mild steel or Stainless steel. Material – Mild steel or Stainless steel.
    Material – Mild steel or Stainless steel.Material – Mild steel or Stainless steel.Material – Mild steel or Stainless steel.
    3Discharge height 750mm or as required. Discharge height
    750mm or as required.
    Discharge height
    750mm or as required.
    Electric motor will be 10 HP with gear
    box.
    Electric motor will
    be 15 HP with gear
    box.
    Electric motor will be 30 HP with gear box.
    Electric
    motor will
    be 40 HP
    with gear
    box.
    Electric
    motor will
    be 50 HP
    with gear
    box.
    4Electric motor will be 3 HP with gear box.Electric motor will
    be 3 HP with gear
    box.
    Electric motor will
    be 7.5 HP with gear box.
    Electric motor will be 10 HP with gear
    box.
    Electric motor will
    be 15 HP with gear
    box.
    Electric motor will be 30 HP with gear
    box.
    Electric motor will
    be 40 HP with gear
    box.
    Electric motor will
    be 50 HP with gear box.
    5Batch time 20
    Minutes approx.
    (Depend upon type of mixed material)
    Batch time 20
    Minutes approx. (Depend
    upon type of mixed material)
    Batch time 20
    Minutes approx.
    (Depend upon type
    of mixed material)
    Batch time 20
    Minutes approx.
    (Depend upon type
    of mixed material)
    Batch time 20
    Minutes approx.
    (Depend upon type
    of mixed material)
    Batch time 20
    Minutes approx.
    (Depend upon type of mixed
    material)
    Batch time 20
    Minutes approx.
    (Depend upon type
    of mixed material)
    Batch time 20
    Minutes approx.
    (Depend upon type
    of mixed material)

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